Danieli's New Straightening Line for Acciaierie Venete: A Leap Forward in Productivity and Efficiency
Acciaierie Venete, an Italian steelmaker, continues its partnership with Danieli by choosing the company’s cutting-edge technology for its new straightening line at the Padova Works. This second straightening line will enhance the processing of Special Bar Quality (SBQ) black bars, featuring an innovative, fully automated, high-productivity system capable of processing bars up to 200 mm in diameter, with a maximum yield strength of 1350 N/mm².
A Fully Automated and Energy-Efficient Solution
The new straightening line is designed with advanced features that significantly boost operational efficiency. This includes a high-efficiency solution with Danieli Automation equipment, integrated into a user-friendly interface that simplifies operations. Notably, the line promises up to 15% savings in both energy consumption and setup time, making it a highly sustainable choice for Acciaierie Venete. The optimization of energy usage will contribute to both environmental sustainability and cost reductions in the steel production process.
The introduction of this technology also marks a step forward in Acciaierie Venete's commitment to modernizing its operations with cutting-edge automation. The advanced features of the straightening line also enable it to comply with Industry 4.0 standards. This allows for seamless integration with the latest generation of Danieli digital systems, specifically the D-CMS (Danieli Condition Monitoring System). This system offers real-time monitoring, data analysis, and insights to improve overall process efficiency, which can reduce the occurrence of unplanned maintenance, thus enhancing operational uptime.
The Role of D-CMS in Enhancing Operational Efficiency
The D-CMS plays a vital role in the improved functionality of the straightening line. This system continuously monitors and analyzes the data collected from various sensors installed on the production line. By using this data, D-CMS optimizes spare parts procurement, forecasts necessary maintenance, and identifies areas for process improvement before issues arise. This proactive approach not only reduces downtime but also helps extend the life cycle of equipment, making it a smart investment for Acciaierie Venete.
Mauro Zamolo from Danieli emphasized the importance of the system, stating, “The integration of the D-CMS into the straightening line ensures that Acciaierie Venete can fully leverage real-time data to enhance productivity, minimize costs, and maintain the highest standards of operational efficiency. This system is key to driving the steel industry forward in terms of both sustainability and innovation.”
Danieli’s Long-Standing Expertise in Straightening Lines
Since 1970, Danieli has been a leader in the design and manufacturing of straightening and reeling lines for both ferrous and non-ferrous materials. With more than 160 installations worldwide, Danieli has established itself as a reliable and innovative partner for steelmakers. The company’s expertise in this area ensures that each straightening line it delivers is equipped with the latest technological advancements, contributing to the success and growth of its customers.
The new line at Acciaierie Venete is a continuation of this legacy, with Danieli providing the steelmaker with a high-quality, state-of-the-art solution that will improve both productivity and sustainability in the long term.
A Step Towards Industry 4.0 and Digital Transformation
Acciaierie Venete’s adoption of Industry 4.0 solutions through Danieli’s latest technologies exemplifies the broader trend within the steel industry toward digitalization and automation. By integrating the straightening line with the D-CMS and other Danieli digital systems, Acciaierie Venete is positioning itself at the forefront of the Industry 4.0 revolution. These advancements enable the steelmaker to monitor performance, analyze trends, and optimize operations with unprecedented levels of precision.
