Pipetec Solutions Manufacturing, a UAE-based company, has entered into a significant 50-year land lease agreement with Khalifa Economic Zones Abu Dhabi Group. This partnership will see the establishment of a state-of-the-art steel pipe bending facility in KEZAD A, KEZAD Al Ma'mourah. The new plant represents a substantial investment of AED 100 million and is set to revolutionize the manufacturing landscape in Abu Dhabi.
The facility will span an impressive 18,000 square metres and utilize advanced induction-bending technology. This cutting-edge approach will enable the production of high-quality, precision-engineered pipe bending solutions. The plant's capabilities will cater to a wide range of industries, including oil and gas, construction, petrochemicals, power, automotive, aerospace, and shipbuilding. By serving such diverse sectors, Pipetec aims to become a crucial player in the region's industrial ecosystem.
Environmental responsibility is at the forefront of Pipetec's vision for this new facility. The company has committed to adhering to stringent environmental guidelines throughout its manufacturing processes. This dedication ensures that the plant's operations will have minimal impact on the surrounding environment. The collaboration between Pipetec and KEZAD reflects a shared commitment to building resilient systems that prioritize both innovation and sustainability in manufacturing.
The partnership aligns perfectly with Abu Dhabi's industrial goals and the national "Make-it-in-the-Emirates" program. Mansoor Al Marar, VP of Industrial Business Development at KEZAD Group, emphasized this point, stating, "Being a strategic enabler of Abu Dhabi's industrial goals, KEZAD has been steadily encouraging the growth of local manufacturing. Pipetec Solutions Manufacturing is a Made-in-UAE company, and like KEZAD Group, they are an advocate of the ambitious national Make-it-in-the-Emirates programme."
The new facility is expected to commence operations in the near future, adhering to international safety standards for mechanical equipment. It will operate with the highest quality and safety standards, setting new benchmarks for the industry. Pipetec's partnership with KEZAD aims to push the boundaries of innovation and sustainability within the manufacturing sector.
Heena Kalantri, Director of Pipetec Solutions Manufacturing, expressed enthusiasm about the project: "We are thrilled to partner with KEZAD Group to establish our state-of-the-art only hot induction pipe-bending facility with the capability of bends from 4-inch diameter to 80-inch diameter over two production lines." This range of capabilities demonstrates the plant's versatility and potential to meet diverse industry needs.
Pipetec
British Steel Shatters Records: Revolutionary Recycling Reshapes Iron Industry Future
Synopsis: British Steel's Scunthorpe facility achieves unprecedented recycling rates in iron ore blending, marking an 11.5% increase over previous records through innovative revert material usage.
The iron and steel industry has witnessed a groundbreaking achievement as British Steel's Scunthorpe facility sets a new benchmark in sustainable manufacturing practices. The company's iron ore blending beds have reached an unprecedented recycling milestone, demonstrating the successful integration of revert materials into their production process.
The sophisticated process of constructing an ore bed requires extensive planning spanning several months, followed by weeks of meticulous construction. This careful approach ensures the creation of an optimized ore blend suitable for both sintering and blast furnace consumption. The innovation lies in the incorporation of process reverts - recyclable materials that can be reformed for manufacturing operations - alongside prime materials in the ore bed construction.
These valuable revert materials encompass a diverse range of components, including mill scale, flue dust, and lagoon cake. Additionally, ferrous materials from spillages and undersized materials from screening processes are incorporated into the blend. Through extensive research and trials conducted by the Ironworks team, British Steel has successfully expanded the utilization of these revert materials while maintaining their renowned product quality standards.
The achievement represents more than just numbers; it showcases the culmination of years of dedicated research and development. The Ironworks team's systematic approach to conducting detailed trials has enabled them to push the boundaries of revert material usage. This scientific approach has resulted in an impressive 11.5% increase over their previous best performance, setting a new site record for revert volume in ore blending.
Josh Aitken, Plant Manager at the Ore Preparation Plant, emphasizes the dual benefits of this achievement. The innovative process not only minimizes waste material that would typically require costly external disposal but also recovers valuable Fe units back into the production cycle. This recovery process represents a significant economic advantage for the business while advancing environmental sustainability goals.
The success story extends beyond the technical achievement, highlighting the power of cross-departmental collaboration. The record-breaking performance results from coordinated efforts across multiple teams, demonstrating British Steel's commitment to innovation and sustainability. This collaborative approach has enabled the company to optimize its resources while reducing its environmental footprint.
