Ajax/CECO/Erie Press, known as ACE, is a giant in the forging and metal-forming equipment industry. Celebrating 150 years of success, ACE has played a significant role in transforming how manufacturers produce key components used in industries such as aerospace, automotive, energy, and defense. With a history rooted in the merging of industry pioneers and embracing the latest technologies, ACE has grown from humble beginnings to become a global leader.
At the heart of ACE’s legacy are three key entities: Ajax Manufacturing, Chambersburg Engineering Company, and Erie Press Systems. Together, these companies have built an unparalleled 400+ years of collective experience. Their joint efforts have led to groundbreaking technological advancements, including automation, hydraulic systems, and specialized forging equipment, all designed to improve operational efficiency, extend the life of machines, and enhance safety in industrial environments.
Origins and Early Growth
The origins of ACE date back to 1875 with the establishment of Ajax Manufacturing. Initially, Ajax focused on forging hammers, presses, and upsetters, vital equipment for metal forming. As Ajax developed its product lines, it quickly built a reputation for delivering reliable and high-quality machinery.
In 2005, Ajax Manufacturing expanded its capabilities significantly through the acquisition of Chambersburg Engineering Company. CECO, founded in 1897, was known for producing hydraulic and mechanical forging equipment. This merger not only strengthened Ajax's hammer and press technology but also brought in new expertise, positioning the company for future growth.
Expansion and the Rise of Erie Press
The next critical chapter in ACE’s evolution came in 2019 when Ajax-CECO acquired Erie Press Systems. Founded in 1895, Erie Press was recognized for its pioneering work in hydraulic and mechanical press technology, which found applications in industries such as aerospace and automotive. This acquisition marked ACE's entry into more specialized metal-forming processes, further solidifying its position as a key player in the global forging market.
A core area of focus for Erie Press was stretch forming, a metal shaping process that stretches materials like steel and aluminum over shaped dies. This technique, originally developed for aircraft manufacturing, has become crucial in several industries, enabling the efficient production of complex parts with minimal material waste. Stretch forming also improves the durability and surface finish of parts, making it an invaluable process in the automotive, aerospace, and construction industries.
Technological Advancements and Automation
Over the past 150 years, ACE has consistently invested in technological advancements that have reshaped the forging and metal-forming landscape. A significant part of the company’s success is its integration of automation and advanced control systems into its machinery. These systems improve operational efficiency, reduce the likelihood of human error, and ensure that equipment operates at peak performance.
ACE’s machines are equipped with cutting-edge automation features, which allow manufacturers to streamline production and reduce costs. The addition of human-machine interfaces has further enhanced operator control, ensuring that the machinery is easier to manage and safer to operate. This commitment to automation allows ACE's customers to benefit from higher productivity, reduced downtime, and fewer defects.
Maintenance and Training Initiatives
Along with advanced equipment, ACE has also prioritized preventive maintenance and repair programs, which are essential for keeping machinery in top condition. Through comprehensive maintenance services, ACE helps clients avoid unexpected equipment failures, extend the operational life of their machines, and reduce long-term costs.
Another significant focus for ACE has been the development of structured training programs for operators and maintenance teams. These training initiatives are designed to address workforce challenges by providing employees with the necessary skills and knowledge to operate and maintain complex forging and metal-forming machinery. These programs are critical in ensuring that the workforce is equipped to handle the increasing complexity of modern manufacturing equipment.
Core Areas of ACE’s Offering
ACE's extensive product portfolio covers a broad range of forging and metal-forming equipment, including:
• Forging Hammers: Essential for shaping metal through the application of repeated impact.
• Hydraulic Presses: Used for forming and shaping materials, these machines are fundamental in producing parts with high precision.
• Upsetters: Machines designed to forge and shape material by upsetting it with a hammer-like force.
• Ring Rolling Mills: Used for producing rings and other cylindrical components from metal sheets.
• Hydroforming Presses: These presses use high-pressure hydraulic fluid to shape metal, particularly in aerospace and automotive manufacturing.
ACE is also committed to offering remanufacturing services, which allow old equipment to be restored to like-new condition, reducing the need for costly replacements and improving the sustainability of manufacturing operations.
Commitment to Global Growth
ACE operates under the umbrella of Park-Ohio Holdings Corp., an industrial holding company based in Cleveland, Ohio. This partnership has given ACE the financial strength and global reach needed to continue its expansion and innovation. Park-Ohio’s support has allowed ACE to further invest in engineering capabilities, manufacturing operations, and customer support systems, ensuring the company’s long-term growth and leadership in the metal-forming industry.
Key Takeaways
• 150 Years of Legacy: ACE, formed by Ajax Manufacturing, CECO, and Erie Press, celebrates over 150 years in the forging and metal-forming equipment industry, with a strong history of mergers and technological growth.
• Cutting-Edge Technology: ACE integrates automation, advanced maintenance systems, and human-machine interfaces to enhance efficiency and safety in manufacturing operations.
• Stretch Forming Expertise: ACE has revolutionized stretch forming, a technique that stretches metals like steel and aluminum to create parts with minimal waste and improved durability, especially in aerospace and automotive sectors.
• Comprehensive Solutions: ACE’s portfolio includes forging hammers, presses, upsetters, and hydroforming presses, crucial for industries like aerospace, automotive, energy, and defense.
• Focus on Maintenance and Training: ACE emphasizes preventive maintenance, repair, and remanufacturing programs, alongside training initiatives that equip workers with the skills needed to maintain and operate complex equipment.
• Global Expansion: As part of Park-Ohio Holdings, ACE has expanded its reach worldwide, providing innovative solutions and customer support across various industries.
• Sustainability and Efficiency: ACE’s focus on improving machine longevity and operational efficiency reduces costs, enhances safety, and fosters sustainability in manufacturing processes.
With its rich legacy and forward-thinking approach, ACE continues to be a leader in forging and metal-forming, shaping the future of manufacturing equipment across industries worldwide.
