Kamet-steel Enhances Billet Production with Advanced Stop-Casting Technology
In 2024, Kamet-steel made a significant leap in steel production by adopting advanced continuous casting technology with stop-casting mechanisms at its BOF Shop. This innovation marks a new chapter for the company, enabling them to meet increasing demand while improving the quality and consistency of their billets. The new technology allows for a more efficient production process and higher output of high-quality billets, a crucial step in strengthening Kamet-steel’s position in the market.
Understanding Stop-Casting: A Key Technological Leap
Stop-casting is a process designed to prevent secondary oxidation of hot metal by using a specialized dipping cup. This protection improves the chemical composition and macrostructure of the steel, resulting in billets with superior quality. The technology also increases production margins by allowing the company to meet higher specifications for steel quality. The introduction of this technique has been instrumental in producing steel products with tighter requirements for both their chemical makeup and overall structure.
This new method has enabled Kamet-steel to expand its product offerings. The company successfully launched continuously cast billets with a 200×200 mm cross-section using 40X, 45X1, and 45 steel grades. These billets are essential in manufacturing 130 mm diameter wheels, which are widely used in various industrial applications. To optimize production, the company shifted the production of these billets from continuous casting machine No. 2 to CCM No. 1, leading to greater process efficiency.
Production and Market Reach in 2024
In 2024, Kamet-steel produced and shipped 2.94 thousand metric tons of these new billets. The demand for these high-quality billets has come from both the domestic market and Europe, where they are utilized in various sectors, including the automotive industry. This export success highlights the company's growing influence and the expanding global reach of its high-quality steel products.
Enhancing Production Efficiency with Auto-Start Technology
One of the main focuses for Kamet-steel’s technical team is the introduction of auto-start technology for the machine jets during the stop-casting process. The auto-start system is designed to minimize human error by automating the start of the casting process. This development not only improves the consistency and quality of the cast metal but also ensures greater efficiency in the production line. By reducing manual intervention, Kamet-steel is taking steps to enhance the precision of its steel products, further strengthening its competitive edge in the industry.
Investment in Future Growth: Kamet-steel’s Ambitious Plans for 2025
Looking ahead, Kamet-steel is set to continue its growth trajectory with a record-high investment program for 2025, amounting to UAH 2.5 billion ($59.8 million). This ambitious program will fund key projects, including the overhaul of blast furnace No. 9, which is essential for maintaining high levels of productivity. Additionally, the company is investing in the construction of a solar power plant, underscoring its commitment to sustainability and energy efficiency.
The investment program represents Kamet-steel’s determination to modernize its infrastructure, improve production capabilities, and reduce its environmental footprint. With these forward-looking initiatives, Kamet-steel aims to continue driving innovation and meeting the growing demands of the steel market in the years to come.
Kamet-steel’s Road to Sustainable Innovation
Kamet-steel’s latest technological advancements, such as the introduction of stop-casting and the auto-start mechanism, signal the company’s dedication to enhancing production capabilities and quality. Combined with substantial investments in plant upgrades and green energy initiatives, these developments will help Kamet-steel meet both domestic and international demand while positioning itself as a leader in sustainable steel production.
