Unprecedented Production Surge Across MultipleUnits
In a remarkable display of operational excellence, NMDCSteel Limited has shattered its own production records across multiple units atits state-of-the-art Nagarnar Steel Plant. On April 26, 2025, the company's RawMaterial Handling System achieved its highest-ever daily basemix production of23,307 metric tons, surpassing previous benchmarks and setting a new standardfor the facility. This achievement was complemented by exceptional efficiencyin the material intake process, with the plant recording its lowest-evertippling time of just 2 hours and 35 minutes, significantly reducingoperational bottlenecks and enhancing throughput capacity. The simultaneousimprovement in both production volume and processing efficiency underscores theplant's growing operational maturity despite its relative youth in India'scompetitive steel landscape.
The Blast Furnace unit delivered equally impressiveresults, producing 11,034 metric tons of hot metal in a single day, marking itshighest daily output since commissioning. This achievement represents acritical milestone in the plant's journey toward consistent operation at designcapacity. Industry analysts note that reaching stable blast furnace operationsat this level typically takes established plants considerably longer,highlighting the accelerated operational learning curve at NSL's Nagarnar facility.The hot metal production surge was supported by the Coke Oven unit, whichachieved 186 pushings in a single day, another internal record thatdemonstrates the synchronization being achieved across interdependentproduction units.
Energy Optimization and Downstream Excellence
The Power and Blowing Station reached a significantmilestone by exceeding its rated capacity, with the Top Recovery Turbinegenerating over 15 MW of power for the first time. This achievement isparticularly noteworthy as it demonstrates NSL's commitment to energyoptimization and sustainable steel production. The TRT system captures pressureenergy from the blast furnace gas that would otherwise be wasted, converting itinto electricity that reduces the plant's external power requirements andcarbon footprint. This breakthrough in energy recovery efficiency positions NSLamong the more energy-conscious players in India's steel sector at a time whenenvironmental performance is becoming increasingly important to investors andregulators alike.
Downstream operations maintained the momentum with theSteel Melting Shop tapping 52 heats and producing 9,342 metric tons of liquidsteel in a single day. This performance demonstrates the plant's ability toefficiently convert hot metal into steel, maintaining quality parameters whilepushing production volumes. Similarly, the Thin Slab Caster produced 8,850metric tons of crude steel, while the Hot Strip Mill delivered 8,673 metrictons of hot-rolled coils, reflecting near-perfect throughput efficiency betweenthese interconnected units. The minimal production loss between stagesindicates excellent yield management and process control, factors that directlyimpact production costs and competitiveness.
Key Takeaways:
• NMDC Steel Limited's Nagarnar plant achieved multipleproduction records on April 26, 2025, including 23,307 metric tons of basemixproduction, 11,034 metric tons of hot metal, and 9,342 metric tons of liquidsteel, demonstrating synchronized excellence across its integrated operations
• The facility's Power and Blowing Station exceeded ratedcapacity with its Top Recovery Turbine generating over 15 MW for the firsttime, highlighting NSL's commitment to energy optimization and sustainablemanufacturing practices
• As India's newest integrated steel plant, NSL's rapidachievement of rated capacity for the third time this month positions it as atechnological lighthouse for the country's steel industry, which aims to reach300 million metric tons of annual production by 2030
